AWS–CWI–Welding Inspector and Inspection Technology. Module1

What you'll learn
Students learn and prepare for the American Welding Society - Certified Welding Inspector Examination
Students learn the skills of Certified Welding Inspector of American Welding society
Students learn the Welding Inspection Technology, Welding Metallurgy, as per the AWS and International Standards
Students learn the welding fundamentals, Metallurgy, terms and definitions, welding processes, nondestructive examination, procedures, symbols, calculations.
Students learn safety practices, and duties and responsibilities of a CWI.
Students learn practical hands-on test to find the ability of visually identify welding discontinuities and to determine the acceptance or rejection of a weld.
Students learn the proficiency, ability of evaluation of test results with open book of Code application with a selected code application like API 1104.
Requirements
Degree or Diploma or Trade Certificate in Mechanical or Welding Engineering
Description
Course Title: Welding Inspector and Inspection TechnologyCourse Overview: This course is designed to equip participants with the essential knowledge and skills required to become proficient Welding Inspectors. The curriculum covers fundamental principles of welding processes, inspection techniques, quality control measures, and the application of inspection technology in various industrial settings. Participants will gain hands-on experience in interpreting welding codes and standards, performing inspections, identifying defects, and ensuring compliance with safety and quality requirements.Learning Objectives:The duties, responsibilities, and the requirement of Welding InspectorInspection activities of a Welding InspectorUnderstanding Welding Processes: Explore various welding techniques such as SMAW welding, TIG , MIG, gas welding, and resistance welding. Gain insights into heat treatment processes and their impact on weld quality.Interpreting Codes and Standards: Familiarize with international welding codes and standards (e.g., AWS, ASME, ) to ensure compliance in welding procedures and inspection protocols.Inspection Techniques: Learn visual inspection methods, non-destructive testing (NDT) techniques (e.g., ultrasonic testing, radiographic testing, magnetic particle testing), and destructive testing methods (e.g., tensile testing, bend testing).Quality Control and Assurance: Understand the principles of quality control and assurance in welding processes. Learn to implement quality management systems and interpret quality assurance documents.Inspection sampling methods:Partial SamplingSpecified Partial SamplingRandom Partial SamplingStatistical SamplingNon-Destructive Examination (NDE) Methods.Visual inspection, with or without optical aidsVisual Inspection (VT):Ultrasonic Testing (UT):Radiographic Testing (RT):Magnetic Particle Testing (MT):Liquid Penetrant Testing (PT):Eddy Current Testing (ET):Thermographic Testing (TT):Acoustic Emission Testing (AE):Resonance Testing (RT):Leak Testing (LT):Visual Inspection and visual aids.Welding Inspector responsibilities before welding, during welding, and after welding.Execution of Inspection.Analysis and InterpretationReporting, findings, feedback, follow-up, and corrective actions.Safety and Environmental Considerations: Emphasize safety protocols and environmental considerations related to welding operations. Understand the importance of personal protective equipment (PPE) and safe working practices,Course content: Introduction to Welding Processes Codes and Standards Inspection TechniquesVisual inspectionNon-destructive testing (NDT) methodsDestructive testing methodsQuality Control and AssuranceQuality management systemsDocumentation and record-keepingSafety and Environmental ConsiderationsSafety protocols in weldingEnvironmental impacts and mitigationWelding Defects and RemediationCommon defects and causesRemediation techniquesRole of a Welding InspectorResponsibilities and ethical considerationsReporting and documentationIntroduction to Inspection TechnologyAutomated inspection systemsDigital radiography and laser scanningMethodology: The course employs a blend of theoretical sessions, practical demonstrations, case studies, and hands-on exercises to ensure a holistic learning experience. Participants will engage in simulated welding inspections, analyze real-world case studies, and interact with industry experts to gain insights into current practices and emerging trends.Target Audience: This course is ideal for individuals aspiring to become certified welding inspectors, quality control professionals, welding engineers, supervisors, or anyone involved in welding operations and inspection activities across industries such as manufacturing, construction, aerospace, and automotiveConclusion: By the end of this course, participants will possess the skills and knowledge necessary to excel as Certified Welding Inspectors, contributing effectively to quality assurance and compliance in welding operations. They will be prepared to apply their learning in diverse industrial settings, ensuring safety, reliability, and adherence to international standards in welding practices.
Who this course is for
Degree or Diploma or Trade Certificate in Mechanical or Welding Engineering, with 2 to 3 years of Industrial experience in Welding or Engineering. Teaching experience will also be considered.
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